Charge Templates & Drill Templates

Templates encode repeatable engineering decisions into reusable configurations, eliminating repetitive manual entry across similar holes and rings.

Table of contents

  1. Charge Templates
    1. Template Structure
    2. Defining Segments
    3. Example: Simple Bottom Emulsion Charge
    4. Example: Decked Charge with Air Gap
    5. Scaling Behaviour
  2. Creating and Managing Charge Templates
  3. Drill Templates
    1. Template Structure
    2. Hole Types
    3. Example: Simple 5-Hole Fan
    4. Applying a Drill Template
  4. Template Library Strategy

Charge Templates

A Charge Template defines a complete explosive column layout — the ordered sequence of segments that will be applied to a hole when the template is used.

Template Structure

Each template contains:

Field Description
Name Template identifier (e.g., “Standard 89mm Emulsion”, “Decked ANFO Ring”)
Description Optional notes about the intended use case
Segments Ordered list of charge segments (see below)
Toe Stemming (m) Length of stemming placed at the hole toe before the first explosive segment
Collar Stemming (m) Length of stemming placed above the last explosive segment

Defining Segments

Each segment in the template has:

Field Options Description
Type explosive, stemming, air_deck Segment material type
Length (m) Numeric Absolute length of this segment within the hole
Explosive Name From Explosives DB The product to use (must exist in your Explosives database)

Example: Simple Bottom Emulsion Charge

Name: Standard 89mm Emulsion
Collar Stemming: 1.5 m
Segments:
  1. Explosive — 4.0 m — "Emulsion 1.0"
Toe Stemming: 0.0 m

Example: Decked Charge with Air Gap

Name: Decked Ring — ANFO + Air Deck
Collar Stemming: 1.5 m
Segments:
  1. Stemming   — 1.0 m — (inter-deck stemming)
  2. Air Deck   — 0.5 m
  3. Explosive  — 2.5 m — "ANFO 0.8"
  4. Explosive  — 2.5 m — "ANFO 0.8"
Toe Stemming: 0.0 m

Scaling Behaviour

When a template is applied to a hole, BlastCAD scales the proportions of segments to fit the available charge length:

\[L_{seg,actual} = L_{seg,template} \times \frac{L_{charge,hole}}{L_{charge,template}}\]

This ensures the stemming ratios and deck ratios are preserved even when the hole depth differs from the template design depth. Toe and collar stemming lengths are not scaled — they remain as absolute values.


Creating and Managing Charge Templates

  1. Database Manager → Charge Templates tab.
  2. Click New Template to create a template.
  3. Add segments using the Add Segment button — drag to reorder.
  4. Click Save.

Templates can be:

  • Duplicated — right-click → Duplicate, then modify.
  • Exported — as JSON for sharing with other BlastCAD accounts.
  • Imported — from a JSON file.

Drill Templates

A Drill Template defines the geometric arrangement of holes within a ring plane. Instead of manually placing each hole, the template describes hole positions relative to the ring’s pivot point.

Template Structure

Field Description
Name Template identifier (e.g., “5-hole Fan”, “7-hole Radial”)
Burden The design burden this template was built for (m) — used for burden-based spacing checks

Each hole in the template is defined by:

Field Description
Type reamer or easer
dX Horizontal offset from ring pivot in the ring plane (m)
dY Vertical offset from ring pivot in the ring plane (m)
Diameter Hole diameter for this position (mm)
Ring Index The ring number this hole belongs to (for multi-ring templates)

Hole Types

Type Description
reamer Large-diameter relief hole (no explosive) — provides a free face for adjacent holes
easer Standard production hole — charged and fired

Example: Simple 5-Hole Fan

Name: 5-hole Fan 89mm
Burden: 2.0 m
Holes:
  1. easer  — dX: -2.0, dY: 0.5,  Ø 89mm
  2. easer  — dX: -1.0, dY: 1.5,  Ø 89mm
  3. easer  — dX:  0.0, dY: 2.0,  Ø 89mm   ← crown hole
  4. easer  — dX:  1.0, dY: 1.5,  Ø 89mm
  5. easer  — dX:  2.0, dY: 0.5,  Ø 89mm

Applied at the pivot point (1.8 m above drive floor), this generates five holes fanning upward from the ring’s central axis, with toes targeting the stope hanging wall.

Applying a Drill Template

In Ring Workflow Step 4:

  1. Click Apply Template.
  2. Select a Drill Template.
  3. BlastCAD projects each template hole from the pivot point through the ring plane until it intersects the Target DTM surface.
  4. Collar and toe coordinates are assigned. Rig constraints are checked immediately.

Template Library Strategy

A well-maintained template library significantly accelerates design time. Recommended approach:

  1. Name templates by rig + diameter + pattern type — e.g., “Simba M6 — 89mm — 7 Hole Fan”.
  2. Create one charge template per explosive product per diameter — charge column proportions are diameter-dependent.
  3. Version templates when site parameters change — keep old templates and mark them deprecated rather than modifying in place, so historical designs can be reviewed.

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